PCB Assembly Manufacturing Capabilities

Engineering Support

We offer pre-manufacturing technical services to optimize your design for cost efficiency and production feasibility, minimizing risks before mass production.

Design for Manufacturability (DFM) analysis to eliminate assembly bottlenecks

Component selection & alternative sourcing recommendations (addressing supply chain volatility)

Schematic/PCB layout optimization tailored for high-volume production processes

Custom test solution development aligned with product functionality requirements

Manufacturing Capability

Our state-of-the-art production lines ensure consistent quality for complex and high-density PCBA assemblies, adhering to IPC-A-610 Class 2/3 standards.

SMT Assembly

01Component Compatibility

Supports ultra-small 01005 components, BGA/QFN/CSP packages, and fine-pitch designs

02High-Speed Production

Equipped with advanced pick-and-place machines (up to 150,000 cph placement speed)

03Quality Control

Inline SPI (Solder Paste Inspection) & AOI (Automated Optical Inspection), X-Ray for hidden joint verification, MES (Manufacturing Execution System) for full-process traceability

DIP & Through-Hole Assembly

01Manual Insertion Expertise

Skilled technicians handle precise placement of all axial/radial through-hole components, with specialized manual operations for oversize, irregular, or high-precision parts that require meticulous handling

02Premium Soldering

Wave soldering to reduce oxidation and improve solder joint integrity, complemented by hand soldering for complex, heat-sensitive components

03Application Focus

Ideal for industrial power supplies, automotive controllers, and products requiring robust mechanical connections

Box Build & System Integration

Turnkey solutions from PCBA to finished products, eliminating the hassle of coordinating multiple suppliers.

01Sub-Assembly Services

Custom wire harness fabrication, enclosure assembly, heat sink & hardware integration

02Post-Production Processes

Product labeling, customized packaging design, finished goods warehousing, and logistics coordination

03End-to-End Support

From component procurement to ready-to-ship devices, tailored to your volume and timeline needs

Testing & Quality Assurance Capabilities

A full-cycle quality management system ensures every PCBA unit meets your performance and compliance requirements.

Quality System Compliance

Standard Operating Procedures (SOP) for each product, MES-enabled traceability

SOP and MES

In-Process Testing

IQC, AOI, X-Ray inspection, View-Inspection and ICT (In-Circuit Test) for real-time defect detection

Incoming Quality Control (IQC)

Component batch verification, RoHS/REACH compliance testing, and electrical property spot checks

AOI

Automated Optical Inspection (AOI) system scans assemblies to detect soldering defects, component issues and assembly errors quickly and accurately.

X-Ray

X-Ray inspection system inspects hidden solder joints, BGA, QFN and internal structures to ensure reliable and high-quality PCBA production.

View-Inspection

Manual visual inspection serves as a key quality control step to ensure flawless product appearance and assembly.

Functional Validation

Custom FCT (Functional Circuit Test) fixtures, firmware programming (ICP/ISP/JTAG protocols), burn-in testing, and environmental reliability testing (temperature/ humidity/ vibration)

Value-Added Services

Beyond manufacturing, we provide tailored support to streamline your supply chain and accelerate time-to-market.

Supply chain management

Component procurement, consignment inventory, and long-lead material stocking

Rapid prototyping

Low-volume prototype production with fast turnaround (3–5 days) for product iteration

Certification assistance

Documentation support for UL/CE/FCC product compliance

After-sales technical support

Post-mass production failure analysis and process optimization recommendations